Reworking a Swiss Army Knife – EDC folder rework

Posted in Blathering, knifemaking, metalwork, Tool Making with tags , , , on June 6, 2011 by Jim

I love the blade on the Victorinox florist knife. It has a great shape for what I need in my EDC. I do wish though, that it was a little more sturdily constructed.

This weekend, I set out to remedy this issue.

Here is my trusty apple slicer:

Victorinox florist Knife

You can see that it is well loved! Well, I loved it so much that I felt the need to grind the pins out and take it apart :P

This knife is really well thought out and well made but I wanted it to be a bit heavier. Also, I am really surprised that they do not put a half stop in the blade. A half stop makes the blade pause at 90 degrees when you are closing it. A nice thing if your fingers might be in the way!

Here are the new brass liners (to replace the light aluminum ones that came on the knife), red liner material, and micarta scale blanks I planned to put on this lovely knife. I also ground a flat on the end of a blade to make that half stop I was wishing Victorinox would have done for me.

MicartaScalesAndBrassLinersForVictorinoxFloristKnife

A little time passes (internet magic and epoxy…) and here is the spine:

Spine of Swiss army knife rescaled with Green Micarta and red liners

And here it is, sitting so safely at that hoped for half stop:

Green micarta Swiss army knife rescale

My knife now has the heft and safety features I was hoping for. My lunch apples are very nervous!

Happy Making,

Jim

Making a chain mail shirt for a child

Posted in Chain Mail, Gear Making, jewelry making, metalwork, Tool Making on October 30, 2010 by Jim

I casually said to someone that I would make their child a chain mail shirt. I even said that I thought it would be fun. It was fun but turned out to be a bit more work than I expected. Approximately thirty hours of work later, many sore fingers, and about two dozen #1 jewelers saw blades , I had a finished chain mail shirt. This shirt is 18″ tall and 13″ wide. It will fit on a three year old.

I learned some helpful tricks about making chain mail.

A simple jig makes uniform rings easy:

For this jig, I drilled a small hole through a 3/8″ mild steel rod from the hardware store. You can see the aluminum electric fence wire I used going through the small hole. To make the rings, I chucked an electric drill to the rod and turned it slowly in the wooden form you see it sitting in . I found quickly that a leather glove helped my fingers survive.

A jump ring cutting jig

The rings used in making chain mail can be called jump rings. I saw a jig like this at a jewelers bench. They were using it to cut ring bands. Clamped in a vise, it works great for cutting the rings apart like this:

If I were going to make another shirt, I would probably cut the rings apart with snips instead of sawing them. I thought of changing mid-stream on this shirt but the rings looked different from the ones I had already woven together.

When I was working on this, I found a great trick online but cannot find the tutorial again. It makes everything go twice as fast. Briefly, you make chains of rings, two into one, as long as you want the finished section to be. Make many of these, then join them. I see that most tutorials show people adding one ring at a time into a mesh of fabric and that was horrible for me. Making the long chains and joining them made me twice as fast and far less frustrated.

If that doesn’t make sense, email me – jim (at) makestuffwithyourhands.com and I will try and explain or post an example.

Happy making,

Jim

A Twelve Dollar Knife Makers Vise

Posted in Blacksmithing, Gear Making, knifemaking, Leather working, metalwork, Tool Making on October 12, 2010 by Jim

It may not be pretty, but it works!

Knife Makers Vise

Two weekends ago, I was lucky enough to attend the American Bladesmith Society’s Heartland Bladesmithing Symposium at Steve Culver’s shop. It was incredible. I learned more than I thought you could learn in two days.

Looking around at all the tools he had, I saw a really cool knife makers vise. It let you clamp a knife in it and rotate the blade to work on all sides while still holding it securely.

I checked online and a store bought vise is around $100.00. I am saving for a propane forge and can’t afford a finished vise so I made this one.

You can put one of these together in a couple of hours if you have access to a small welder. Here are the parts I used:

Parts for the twelve dollar knife vise

The main body (gray pipe) is the top tube of an old swing-set I found in my garage and is 2″ in diameter. The gray pipe in this picture does not become part of my finished vise. It is just to show what the yellow pipe looked like before I started.

I cut a piece of this pipe  6″ long and drilled a 3/8 hole in the side.  For the hole, I came in about 1 1/2″ from the end. Next, I welded a nut over the hole. You can see this on the yellow painted pipe.

For a tightening handle on the inner vise (yellow pipe), I cut a ‘U’ bolt in half. That gives me the L shaped threaded rod that has a little yellow paint on it. That is what you use to tighten the inner wooden jaws that hold your knife.That might be cheating but it made a really comfortable handle for less than a dollar!

Next, I made the outer vise jaws. These allow you to spin the inner vise and clamp it tight where you need it. I made this from a heavy 2″ fence gate clamp that I got at a farm and feed store. At seven dollars, that was the most expensive piece of the entire vise.

To make the outer vise open and close easily, I bought an extension nut and welded a scrap of 3/8″ mild steel rod on it for a handle:

I also added a spring from the hardware store to make that outer clamp jaw want to open easily. I couldn’t find a spring that was exactly the width that I needed, so I cut a longer one down a bit for this.

Lastly, I made some wooden jaws to go inside directly against the knife itself.

Jaws for twelve dollar knife makers vise

Any 1″ x 2″ hardwood scraps should do for the jaws. I used Barge Cement and put leather pads on this set. I believe that I will make several sets of jaws for different work. I will make one pair with a long lower jaw to support the blades while I am filing them.

That’s It.

There really isn’t much too it. You clamp the bottom bit of the silver chain link fence gate hinge into your regular vise and you can hold a knife in any orientation.

While this isn’t nearly as elegant as the one I saw in Steve’s shop, it holds a blade tight while I am working hard on it.

Happy Making,
Jim

A Tiny Stainless Steel Whistle

Posted in metalwork, Toy Making, Whistle Making on September 20, 2010 by Jim

Is there a machinist in the house?

I have a Unimat metal lathe. I prize it because it was my grandfathers. He was a blacksmith and he just about used this little lathe up. It earned its living – if you know what I mean.

A couple hours before bedtime to play tonight and I got the lathe out to see what kind of trouble I could get myself into. So I made this little whistle.

Hand made stainless steel whistle

I dug out a little scrap of 3/8″ stainless rod left over from a jig I made and chucked it right up! Then I discovered what I do every time I use this lathe. I am not a machinist. I need to take a class or get some instruction.

Anyway, I like how it looks. I will like it even more when I get it to whistle :P

Happy Making,

Jim

Knife forged from a leaf spring

Posted in Blacksmithing, knifemaking, Tool Making on September 12, 2010 by Jim

It’s late so I will be brief. I forged this from a leaf spring at my friend Dave’s forge.

Hand forged knife from a leaf spring

I haven’t decided if I will put an antler handle on it or just a para-cord wrap. I had a great time making this knife.

While we had the fire lit, I also made a couple plant hangers for the house:

Hand forged plant hangers

Thanks for everything Dave!

Happy Making,

Jim

Blacksmithing, knifemaking, and knife filework

Posted in Blacksmithing, Forging, Gear Making, Hammers, knifemaking, metalwork, Tool Making, Uncategorized on August 30, 2010 by Jim

It was a busy weekend.

I spent a lot of the weekend painting the house but somehow still managed to sneak in forging a new knife. I have made several stock reduction (grind away everything but a knife) knives. I wanted to try making one mostly in the forge.

This is the knife sitting on a piece of the spring that it was made of. In this picture, the knife is shaped but not yet hardened and tempered.

Here is the knife completed. I hardened and tempered it then blued the entire thing with gun blue. I wanted it to keep that blackish look it has right out of the quenching oil.

It’s not a fun project if it doesn’t require making a new tool…

I wanted the knife to look like the steel had been lying on an abandoned barn floor in Montana for 50 years. Unfortunately, the blank my friend roughed out from the spring was smooth and straight. A few minutes with a fifty cent garage sale hammer and a welder came up with this texturing hammer:

Here is a detail of the ‘rustic’ area of the knife…

Here is a closeup of the file work on the spine. I tried to stay pretty simple in accordance with the rustic style of the knife:

Knife Filework on spine

This was a great project and I learned a ton. My blacksmith friend is teaching me more bit by bit. I am trying hard to soak it all in.

I hope you had a great weekend.

Go make something,

Jim

More hammered jewelry

Posted in Forging, jewelry, jewelry making, metalwork, Raising Copper on August 16, 2010 by Jim

Making jewelry is more fun than I want to admit

I am still fooling around with making small jewelry pieces. This really is more fun that I am letting on and less messy than making a coal fire in the forge.

A tale of two rings

I made the silver and copper ring in this photo by punching out a half inch hole in the center of a quarter. I rolled it into a ring on a mandrel. This style is called a ‘washer ring’. There is a great video about doing this with Mokume Gane (silver and copper layered like damascus steel) on youtube here. The second, and larger,  ring in this photo is formed from hammered copper wire. I soldered it with silver solder and it has a visible solder line. It also turns your finger a pretty shade of green…

Copper and nickel rings

If any of the folklore about copper is true, I will never have any arthritis pain.

I also made another set of earrings. This time I branched out and added some red stones to the center of the flowers. I am getting plenty of flack from the guys for all this by the way. I guess I will just have to buck up and take it.

Hammered copper earrings with flowers and red stones

I put the earrings up for sale on my newer Etsy site here.

Alright, enough reading, get up and go make some stuff!

Have a great week,

Jim

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