Wooden Arrow Shaft Making Jig
Someone asked if I would show my arrow shaft making jig today, so here it is:
I start by milling the wood that I am using to 3/8″ by 3/8″ by about 3′.
Here are some milled shafts with a square blank in the center.
The jig itself is a straightened piece of hardwood (anything will do probably) with small blocks affixed to the side with screws. I drilled through the center of each block and lined them with bronze bushing parts that I found at my local hardware store.
On my router, I replaced the base plate with a 3/8″ thick piece of Lexan. I drilled a hole in it and I drive a machine screw through to affix the arrow shaft jig to the base (In the previous picture, you can see I used a wing nut to tighten the machine screw) :
This machine screw is really critical. It allows me to pivot the base of the jig closer or further from the router bit. This allows me to fine tune the jig to get the exact thickness of shaft that I need for the arrows I am making.
I run a few test pieces through, pivoting the jig back and forth until I get the precise thickness I want. Once it is just right, I clamp the jig to my router table tightly:
Using a round over bit, I run all the shafts through. The line of bronze bushings is there to keep the shaft from whipping around as it spins at high speeds. Without these, things get kind of emotional. Ask me how I know…
I use a 3/8″ allen wrench head socket bit in my electric drill to hold my square stock. I chuck it into the drill backwards, with the allen wrench bit in the drill, and put the square stock into the socket end. This works just great to spin the square stock across the moving router bit:
All this allows me to make traditional archery wooden arrows from hardwoods that are difficult to find or just really expensive.
Here are a few from this jig:
Happy Making,
Jim
Make Stuff With Your Hands 
August 21, 2013 at 3:15 am
This looks great! Any revisions to the design?
August 21, 2013 at 12:36 pm
It could be improved but still works well enough that I use it when I need more.
Let me know if you make and improve it.
Thanks,
Jim
January 1, 2014 at 2:38 am
Very nice. Much more elegant than the one I made. Mine is 1 1/2″ Al angle with drilled hardwood blocks mounted. No bushings, If I want a different size I make new blocks or a whole new jig. I raise & lower my router to adjust size.
January 2, 2014 at 2:12 pm
Thanks.
I also lower and raise the router to adjust the size.
August 25, 2019 at 11:12 am
Do you has measurements of the wing nut screw ? I guess the jig pivots in the screw then clamped down at the desired thickness of the shaft with a bat clamp
August 27, 2019 at 1:26 pm
The size of the wing nut doesn’t matter, it’s just a pivot point and can be any size. I believe that one was a 10-32 machine screw.
December 3, 2020 at 3:10 pm
You say that the machine screw you place in the arm to rotate for correct diameter of the arrow is critically important, however you don’t really give any indication of where to place it. The pic would allow one to guess. Thanks, Clay
January 18, 2021 at 12:25 am
What is the best way to get the block holes exact, also what router bit is used when raising and lowering the router for shaft diameter?
Clay
January 18, 2021 at 1:44 pm
I marked the holes carefully and drilled them on a drill press. The router bit I was using was just a standard round over bit – 1/2″ if I recall.